Visual Systems:
I have known for a while now how I am going to build my visual system, but thanks to the recent work of Ivar Hestnes, it is now clear to me and everyone else for that matter how to create the best environmental visuals possible for a home built flight simulator. Although Ivar is building a 737 cockpit, the outside environmental views and rules should cross over to the Lear45 with no issues. By the way, Ivar has one of the best looking shells and overall projects out there in my opinion!
Ivar, has found the perfect combination of equipment, distance, radius and angles to achieve 225 degrees of FOV (field of View), which might as well be a full 360 because it is, after all, kind of hard to see where we were just flying. He is using a 2.35 meter (approximately 14 foot) diameter curved screen with three MP 782st short throw Benq projectors. The great thing about these projectors compared to a standard one is that you can place them closer to the screen and still project a larger image. In Ivar's sim, his projection reaches from the ceiling to the floor which is eight feet vertical! From the pilot's POV, (Point of View) every angle is covered for the outside visuals, incredible!
Here are two proposed projection layouts that I have been working on with the space that I have. Drawing #1 has a six foot radius and gives me half of the space in the room for other things. Drawing #2 is Ivar's proven 7' 8.5" radius which in my case, becomes the room! I will not know for sure which direction I will be going until I get the projectors in hand and start testing.
These three projectors are plugged into a TH2GO (TripleHead 2 Go system) which only requires one computer to run because the views are undocked and as far as the computer knows is using one monitor output. There is also a software program which allows the images from the three projectors to be curved and maintain their focus. To read the thread at hangar45 and see a video of Ivar's work, click HERE
My job will be to see if I can achieve everything that Ivar has done but possibly on a smaller diameter screen. Because the 737 is much larger than the Lear45, I may be able to achieve the same effects but with a smaller diameter screen. The only reason why it may be better to just leave it as is, (2.35m) is to keep the full eight foot vertical view. I am very excited to start the work on this but it is going to have to wait until December 2010.
PROJECT 45
March 1st 2010: Now that I have the shell completed, I have been able to move forward with other aspects of the project including the visual system. I could not help myself but to get the shell wired up for it's first test flight! Currently, I am using one overhead projector and one LCD screen. I am using a video card to split the image in two. I have them "stacked" on top of one another and then I pull the pilot DU's down into the LCD screen inside the cockpit. It is simple enough and will get the job done for now until I have my four computers needed to run the entire visual system.

PROJECT 45
May 18th 2009: The moment I have been planning for over the past four years! Putting the three LCD screens side by side by side!
I spent the past five days working on the MIP Backer support. I had a solid idea in mind but it took about three attempts to get it to the stage pictured below. It is made of half inch MDF and is designed to hold two 15.6" standard LCD's and one 15" wide view in portrait mode. This setup is the only one known that covers everything that needs to be covered, keeps the MIP at 100% to scale AND allows everything to be modeled such as the GWPS FAIL, Davtron clocks, Audio Control Panels and the AOA gauges without being impeded on by the LCD monitors.
I have to thank Vince and his brilliant work on the Display Units and RMU's. He has designed all of the buttons to be integrated into the units themselves. This means it does not matter if there is LCD screen behind the lower parts of these units or not. However, I will tell you that if you want to go another route and use larger mechanical buttons that require more room behind the Display Units, you can use 15" wide screens on both sides. The only catch is you either sacrfice the GWPS FAIL or you have to move it further outboard, which means the MIP is a little out of scale.

While working on this MIP backer unit, I paid special attention to strength, ventilation, wiring and sound dampening issues. Not pictured yet, I plan to put 1/8th inch thick, half inch wide rubber or foam around all of the LCD's to keep the aluminum MIP from rattling against the LCD bezels.
Last but not least, I made a "JIG" of the main parts so that I can easily duplicate this unit for myself and other club members in Hangar45 if need be.
PROJECT 45
Currently, there is a unit available called TH2go (Triple Head to go) that allows three video feeds to be linked with ease from one computer. This solves a big part of the outside visual problems. I will have more information on this when I get closer to being ready for it.

PROJECT 45
